Inkjet Printers Produce Custom Bone Grafts

Tissue Engineering Researchers at the University of Tokyo Hospital and venture company Next 21 are using 3D inkjet printers to produce tailor-made artificial bones for use in facial reconstructive surgery. To make an artificial bone with this technology, a 3D computer model of the bone is first created based on the patient’s X-ray and CT scan data. The computer model is then sliced into a large number of cross-sections and the data is sent to a special 3D inkjet printer, which works like an ordinary inkjet printer by transferring tiny droplets of liquid onto a surface. However, unlike ordinary printers that print on paper, this one prints onto thin layers of powdered alpha-tricalcium phosphate (alpha-TCP). The “ink” is a water-based polymer adhesive that hardens the alpha-TCP it comes into contact with. By repeatedly laying down the powder and printing successive layers on top of one another, the printer is able to physically reproduce the desired bone to an accuracy of one millimeter

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